UST INNOVATIONS: SMART INFRASTRUCTURE, REDUCED CAPITAL EXPENDITURES, AND EXPANSION OF PROJECT GEOGRAPHY
20 February 2026
Engineers at Unitsky String Technologies Inc. are introducing innovative materials to reduce costs and improve the energy efficiency of passenger station construction. ETFE film has been adapted for the architectural cladding of transport hubs — an ultra-strong transparent fluoropolymer that is nearly 100 times lighter than glass and maintains its properties at temperatures ranging from −80 to +150 °C.
The company's specialists have developed unique mechanical hybrid fastening systems for this material, which successfully withstood tests involving storm winds of up to 35 m/s and 50,000 deformation cycles. For investors, the application of ETFE film means a radical reduction in the weight of enclosing structures, which lowers the load on supports and foundations, decreases material consumption, and directly enhances the economic efficiency of the entire infrastructure's construction.
To minimize operating costs and improve reliability, an intelligent geometry monitoring system for the uST track structure has been developed. The complex now operates as a unified digital ecosystem: high-precision inclinometers and linear sensors continuously record tilt angles (with an accuracy of up to 0.01°) and micro-movements of the supports, while smart algorithms generate an individual "behavior profile" for each element.
Transitioning from regular periodic inspections to automated forecasting allows for the advance planning of preventive maintenance and the avoidance of defects. The implementation of predictive maintenance increases the lifespan of infrastructure facilities by 15–25% and significantly cuts operational costs, making uST complexes an ideal solution for "smart city" concepts.
The commercial potential of the technology continues to expand due to the high adaptability of the rolling stock to a wide variety of climatic conditions, which opens up new markets for implementation. A striking example is the development of the new passenger uPod (model U5-54220) for the "Sosny" resort, designed specifically with the cold Belarusian climate in mind.
The module is equipped with an intelligent climate control system featuring electric PTC heaters with a capacity of up to 11 kW and multilayer fireproof thermal insulation of the body. The guarantee of high passenger comfort and the ability to operate seamlessly in severe weather conditions make the technology highly attractive to clients around the world, ensuring a stable demand for the realization of targeted projects.
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